For the lootable armor stuff, why not link it with Mr Fixit or some robot device? When a guy in Power Armor gets killed, yes the armor is toast, but surely you can retrieve some parts.
It could be random and depend on the death type. Like killed by bullets and bad roll, I only get some servo-engines and some electronics. Or killed by a laser shot and good roll, I retrive a helmet, some armor plate, legs armor,... Killed by rocket/pulse, nothing to retrieve.
Then you'd need to "Mr Fixit" the armor into a real armor or bring the parts to a machine capable of rebuilding the armor (for exemple one of the two useless BoS bunkers...put a "manufacturing robot" there or something).
For combat armor you might be able to do the same.
For leather/steel, don't bother, simply use Mr Fixit.
It could be random and depend on the death type. Like killed by bullets and bad roll, I only get some servo-engines and some electronics. Or killed by a laser shot and good roll, I retrive a helmet, some armor plate, legs armor,... Killed by rocket/pulse, nothing to retrieve.
Then you'd need to "Mr Fixit" the armor into a real armor or bring the parts to a machine capable of rebuilding the armor (for exemple one of the two useless BoS bunkers...put a "manufacturing robot" there or something).
For combat armor you might be able to do the same.
For leather/steel, don't bother, simply use Mr Fixit.